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This is the stock (original) header going back on right?

The answer is YES [I feel your pain....] - I used to have this issue on my Blade stock system - the damned thing was a proper PITA to refit, used to drive me mental - I'd even get a mate to hold the headers and I'd slowly wiggle them/coax them into the right spot as I tightened them finger tight - so I could feel that they were 100% in the sweet spot before torqueing them down carefully - and whilst that generally worked better, it still generally took several attempts (but then again, I am a bit of a mechanical retard)

The only way really is to keep trying, trying trying trying etc - then leave the f***er alone ;D
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